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Why lab testing matters for building sensors

A sensors lab creates controlled, repeatable conditions to measure performance, identify failure modes, and quantify uncertainty. For thermal occupancy sensors, lab testing answers questions that matter to building operators:

Without lab validation, field surprises arise: false counts during HVAC cycles, drift after seasonal changes, or inconsistent behavior across rooms. A robust lab program reduces deployment risk and shortens commissioning time.

Test chambers and environmental controls (SEnTeC-style)

An environmental test chamber simulates temperature, humidity, and airflow conditions. A SEnTeC-style chamber refers to standardized pollutant and environmental chambers used to evaluate air and environmental sensors; for thermal sensors, the same concepts apply:

Chambers must allow configurable mounting positions, windows or ports for thermal arrays, and repeatable fixtures for test targets (human simulators or heated mannequins).

Calibration and repeatability metrics

Key lab metrics to measure:

Establish pass/fail criteria up front and record test conditions with metadata so results are comparable across runs and sites.

Typical lab tests for thermal and occupancy sensors

A practical lab validation plan covers controlled single-variable tests and realistic multi-factor scenarios.

Each test should include clear stimuli, expected outcomes, and logged environmental metadata.

Translating lab results to real-world building performance

Lab performance is necessary but not sufficient. Real buildings add variability: furniture, HVAC patterns, sunlight, and unusual occupancy behavior. To bridge the gap:

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