Why build your own sensors?
DIY sensors give you low-cost, customizable telemetry tailored to homelab needs. You can monitor temperature and humidity to protect gear, track CO2 for indoor air quality, or add motion detection for basic occupancy sensing. Building sensors also teaches fundamentals of IoT: hardware selection, firmware flashing, data transport, and dashboarding.
Benefits of a DIY approach
- Cost-effective at small scale and great for experimentation.
- Flexible: choose sampling rates, battery life, and form factor.
- Learnable: useful platform for automations and logging pipelines.
Limitations to keep in mind
- Maintenance overhead for firmware updates and battery replacement.
- Reliability and calibration vary by component quality.
- Scaling to building-wide anonymous analytics requires commercial solutions.
Parts & tools
Quick parts list for a basic temp/humidity/CO2 monitor using ESP32.
- Microcontroller: ESP32 module (Wi‑Fi capable).
- Temperature/humidity sensor: a digital sensor with good stability and accuracy.
- CO2 sensor: an NDIR or SCD-series sensor for reliable CO2 readings.
- Power: USB supply for bench builds, battery and power management for remote installs.
- Enclosure and mounting: small project box and wall/ceiling mounts as needed.
- Optional: PIR motion sensor for occupancy and small breakout boards for tidy wiring.
Tools you'll use
- USB cable and computer to flash firmware.
- Soldering iron and basic hand tools for assembly.
- Multimeter for power checks and continuity.
Alternatives and upgrades
- Raspberry Pi as a gateway or full sensor host for multiple wired sensors.
- Higher-quality calibrated sensors for critical monitoring (server rooms, freezers).
- Wired sensors (I2C/serial) for reliability in fixed installations.
Step-by-step build
This section outlines the logical steps without low-level config so you can adapt to your preferred firmware.
- Hardware assembly - Connect the chosen sensors to the ESP32 following voltage and signal guidelines for each module. Use headers or solder pads for a secure connection. Confirm power rails match component specifications.
- Firmware selection - Choose a beginner-friendly firmware system that supports your sensors and MQTT or Home Assistant discovery. Ensure your firmware supports OTA updates to simplify future maintenance.
- Flashing and commissioning - Flash the firmware and configure Wi‑Fi and telemetry endpoints. Start with a short reporting interval for initial validation, then lengthen it for battery installations.
- Sensor validation - Verify values after boot. Allow CO2 sensors time for warmup and stabilization. Compare temperature/humidity readings against a known reference for coarse calibration.
- Enclosure and placement - Place the sensor where air can flow but away from direct heat sources, vents, or windows. Mount CO2 sensors at breathing height for occupancy or at room center for representative readings.